The original concept of 3D scanning was established in the 1960s, and the technology has evolved significantly since then. 3D scanning has become practical, economical, and quick enough to have real-world applications in a variety of industries, including manufacturing, healthcare, education, and even archeology, thanks to advances in computing technology and other fields. Today, 3D scanning is set to increase at an unprecedented rate, with a projected market share of more than $6 billion. In the following article, we'll look at the impact of 3D scanning in manufacturing and examine its future possibilities.

Manufacturing Applications of 3D Scanning

The manufacturing industry has undergone considerable transformations over the years. Production environments have been able to come up with profitable, efficient, and sustainable ways of growing their company by incorporating principles like Lean manufacturing. Innovative technologies like 3D scanning are ideal for boosting advantages while lowering expenses.

In a matter of minutes, 3D scanning allows customers to virtually recreate an existing design. You may then tweak the design, print it with different materials, simulate its performance, and much more. For any production environment, the possibilities with 3D scanning are unlimited!

The following are some of the sectors in production where 3D scanning has made a big difference.

1 – Concept Development

For any design-based firm, the conceptualization step is critical. These drawings were traditionally created with lead Clay or foam, then digitized using the time-consuming CAD design process. 3D scanning simplifies the procedure and allows you to complete the same activity faster and more accurately.

Another benefit of 3D scanning in manufacturing that is often overlooked is presentation. Before acquiring the resources for the following level, most designers must present their thoughts to a board or other stakeholders. Humans are wired to absorb visual information more efficiently, and designers can take use of this to better communicate the qualities of their designs by 3D scanning and visualizing them.

2 - Industrial Design

Product design is a complicated and time-consuming process that requires a great deal of consideration. Engineers work on many elements including ergonomics, aesthetics, and manufacturability to create the most optimum design after the functionality and working principle of a product are determined. All of these procedures can benefit from 3D scanning since it allows designers to quickly digitize the existing model and begin working on potential enhancements.

The principles of reverse engineering and fast prototyping are critical in the industrial design process for achieving the greatest results in the least amount of time. We'll look at how 3D scanning can aid in these areas in the following sections.

Reverse Engineering is a term used to describe the process of

Reverse engineering is the technique of using your computer to create a flawless CAD model of an object. This is an important aspect of industrial design and a variety of other processes since it saves time and helps designers to improve on current prototypes. 3D scanning is a natural fit for the reverse engineering process since it allows the operator to readily recreate even the most complex configurations.

Do you want to learn more about reverse engineering and 3D scanning? Take a look at this!

Additive Manufacturing and Rapid Prototyping

Rapid manufacturing has become easier and more convenient for all parties involved thanks to 3D scanning and additive printing technologies. After rigorous testing, designers continue to develop their products through prototyping, which is an iterative process. They can utilize 3D scanning to record all of the intricacies of the product before and after use, allowing them to check for any alterations or deformations.

Similarly, 3D printing allows designers to quickly obtain the most recent iteration in order to conduct testing and analyses. We've gone through in detail how 3D scanning and 3D printing work together to produce good prototyping and manufacturing results. Read this article to learn more.

3 – Custom Parts Fabrication

Customers that require custom-made parts are sometimes encountered in manufacturing facilities. This is a regular scenario in the automobile industry, but special orders are also common in other industries. Custom part production can be aided by 3D scanning because the appropriate modifications can be made immediately on the current assembly. This procedure ensures that any custom part you create is a perfect fit for the application.

4 – Traditional Manufacturing Plants Maintenance

Any manufacturing company's maintenance department is critical. Engineers in charge of maintenance must always be on the lookout for potential failure areas and take proactive measures to guarantee that production runs smoothly.

Finding good spare parts at a reasonable price is a major issue for many maintenance engineers. Especially if the original maker has stopped producing the item. As a result, they are forced to rely on aftermarket reproductions, which are of poor quality and easily destroyed. Engineers may take control of the problem with 3D scanning and create the required component in-house using superior materials and procedures. This method eliminates maintenance concerns and allows for continuous operation until the next planned repair.

5 – Inspection and Metrology

In production, 3D scanning makes it simple to maintain high-quality control requirements. Quality managers examine each batch by 3D scanning a model and comparing its measurements to the CAD design, which is extremely typical in manufacturing environments. This allows you to constantly provide outstanding quality to your clientele while also maintaining your market credibility.

If desired, the inspection mechanism can be automated. Many assembly lines now include a succession of 3D scanners that examine each product and compare it to the existing design automatically. You can establish acceptable tolerances, and the system will immediately flag any object that is outside of that range.

6 – Simulations of Production Lines

Wouldn't it be fantastic if you could obtain a sense of how your production line will operate before you commit your time and money? It is now possible thanks to 3D scanning. A German scientist recently created an innovative way for digitizing industrial lines using 3D scanning and spotting any safety or inefficiency issues. The system can perform sophisticated simulations and allow you to make adjustments and see how they affect the system in real-time.

Tangent Solutions has you covered when it comes to the greatest CAD design solutions and producing gorgeous 3D models. From beginning to end, we provide our clients with the greatest 3D experience possible.

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